Capture 3D - 3D scanning and metrology solutions (ZEISS): Advancing precision measurement technology
Capture 3D has become a key player in 3D scanning and metrology solutions. The company offers cutting-edge technology for industries that need precise measurements and quality control.
Capture 3D provides advanced 3D scanners and software to help businesses improve their product design, manufacturing, and inspection processes.
In 2021, Capture 3D joined the ZEISS Group, a global leader in optics and optoelectronics. This partnership has strengthened Capture 3D's position in the market and expanded its reach.
The company now has access to ZEISS's extensive resources and expertise in industrial quality solutions.
Capture 3D's industrial metrology 3D solutions are used by many industry leaders. Their technology helps businesses create more accurate products, reduce waste, and streamline their manufacturing processes.
With a team of experts and a passion for innovation, Capture 3D continues to push the boundaries of 3D measurement technology.
Overview of 3D Scanning
3D scanning technology captures the shape and dimensions of physical objects in digital form. It enables precise measurements and detailed analysis for various industries and applications.
Principles of 3D Scanning Technology
3D scanning works by capturing data from an object's surface to create an accurate digital representation.
The process involves projecting light patterns or laser beams onto the object.
Sensors detect how these patterns are distorted by the object's shape. This information is used to calculate the object's geometry and create a 3D model.
Most 3D scanners use a technique called triangulation to determine the exact position of each point on the object's surface.
The resulting data forms a "point cloud" that represents the scanned object digitally.
Benefits of 3D Scanning in Metrology
3D scanning offers several advantages for metrology and quality control:
- High accuracy and precision in measurements
- Ability to capture complex shapes and geometries
- Fast data collection compared to manual methods
- Non-contact measurement, ideal for delicate parts
The digital twin created by 3D scanning allows for detailed analysis and comparison to CAD models. This enables:
- Reverse engineering of parts
- Inspection for quality control
- Design verification and optimization
3D scan data can be easily shared and stored, improving collaboration and record-keeping in manufacturing and engineering processes.
Types of 3D Scanners Offered by ZEISS
ZEISS provides a range of 3D scanning solutions to meet various needs:
- Handheld scanners: The ZEISS T-SCAN hawk 2 offers portability and flexibility for scanning objects of different sizes.
- Stationary scanners: Systems like the ATOS Q deliver high accuracy for precise measurements in controlled environments.
- Automated scanners: Solutions that can be integrated into production lines for inline quality control.
These scanners use different technologies such as structured light and laser triangulation. They cater to diverse applications from reverse engineering to quality inspection across industries like automotive, aerospace, and medical device manufacturing.
ZEISS 3D Scanners Portfolio
ZEISS offers a range of 3D scanning solutions for different measurement needs. Their portfolio includes portable handheld scanners and fixed systems for larger objects. ZEISS also provides metrology software to process and analyze 3D scan data.
Handheld 3D Scanners
The ZEISS T-SCAN hawk 2 is a lightweight handheld laser scanner designed for flexibility and ease of use. It delivers high-precision 3D scans with metrology-grade accuracy.
The scanner comes pre-installed with ZEISS INSPECT software. This allows users to quickly move from data capture to analysis.
The T-SCAN hawk 2 is ideal for scanning complex parts and hard-to-reach areas. Its portability makes it suitable for use in various industries and applications.
Fixed 3D Scanners
For larger objects, ZEISS offers fixed 3D scanning systems like the ATOS LRX. This scanner is designed for measuring large-volume parts with high speed and precision.
The ATOS LRX uses a bright laser light source. It can capture up to 24 million coordinate points in a single scan. This speeds up the measurement process for big objects.
Its large measuring area of up to 4 square meters makes it perfect for industries like aerospace. The ATOS LRX can accurately scan aircraft components such as fuselages, wings, and tail sections.
Metrology Software Solutions
ZEISS provides software solutions to complement their 3D scanning hardware. These tools help users process, analyze, and interpret the captured 3D data.
The ZEISS INSPECT software comes pre-installed on scanners like the T-SCAN hawk 2. It offers features for data acquisition and analysis in one package.
For more advanced needs, ZEISS likely offers additional software options. These may include tools for quality control, reverse engineering, and comparison against CAD models.
The software solutions aim to streamline the workflow from 3D scanning to final analysis. This helps users make the most of their 3D scan data across various applications.
Industries and Applications
Capture 3D's scanning and metrology solutions find use across various industries. These tools help improve quality control, design processes, and manufacturing efficiency in automotive, aerospace, healthcare, and other sectors.
Automotive Industry Applications
3D scanning technology plays a key role in automotive design and production. It helps create accurate digital models of car parts and prototypes. This allows for faster design iterations and better quality control.
Capture 3D's tools aid in:
- Reverse engineering of existing parts
- Inspection of body panels for fit and finish
- Measurement of engine components
- Analysis of crash test results
These applications lead to improved vehicle safety, performance, and manufacturing efficiency.
Aerospace Sector Solutions
In aerospace, precision is crucial. Capture 3D's metrology solutions help ensure the accuracy of aircraft components.
Key uses include:
- Inspection of turbine blades
- Quality control of fuselage sections
- Measurement of wing assemblies
- Verification of landing gear components
The technology allows for quick and accurate measurements of large, complex parts. This helps reduce production time and costs while maintaining high quality standards.
Healthcare and Medical Applications
3D scanning technology has found valuable applications in healthcare and medicine. It aids in creating custom medical devices and improving surgical planning.
Uses in this field include:
- Design of prosthetics and orthotics
- Creation of dental implants and crowns
- 3D modeling for plastic surgery
- Analysis of body mechanics for sports medicine
These applications help improve patient outcomes and treatment planning.
Other Industrial Applications
Capture 3D's solutions extend to various other industries. They help improve product design, quality control, and manufacturing processes across sectors.
Applications include:
- Inspection of consumer electronics
- Quality control in the production of household appliances
- Reverse engineering of industrial machinery
- Measurement of architectural elements for construction
The versatility of 3D scanning technology makes it valuable in industries ranging from electronics to construction.
Technical Specifications
The ATOS 5 3D scanner offers high-precision measurements with advanced features. It provides accurate data capture and versatile output options for industrial applications.
Accuracy and Resolution
The ATOS 5 3D scanner achieves exceptional accuracy and resolution. It can capture measurements with precision down to 0.01 mm. The scanner uses blue light technology for detailed surface mapping.
Its high-resolution cameras can capture millions of data points in seconds. This allows for comprehensive 3D models of complex objects.
The ATOS 5 performs well even on shiny or dark surfaces. It can measure fine structures and edges with clarity.
Data Output Formats
The ATOS 5 scanner supports multiple data output formats. Common formats include:
- STL (stereolithography)
- OBJ (object file)
- PLY (polygon file format)
- STEP (Standard for Exchange of Product Data)
These formats ensure compatibility with various software tools. The scanner can also output raw point cloud data for further processing.
Custom export options are available to meet specific project needs. This flexibility allows for seamless integration into existing workflows.
Compatibility With CAD Software
The ATOS 5 integrates well with major CAD software packages. It can work with programs like:
- SOLIDWORKS
- AutoCAD
- CATIA
- Siemens NX
The scanner's software allows for direct comparison between scan data and CAD models. This feature enables quick quality control checks.
Users can easily import CAD files for reference during scanning. The system also supports reverse engineering by converting scan data into editable CAD models.
Integration With Quality Control Systems
Capture 3D's scanning technology seamlessly integrates with quality control systems to enhance manufacturing processes. This integration improves accuracy, speeds up inspections, and provides detailed data for analysis.
Workflow Integration
3D scanning solutions from Capture 3D fit easily into existing quality control workflows. The scanners work with many common inspection software packages. This allows companies to keep using familiar tools while adding powerful 3D capabilities.
Setup is quick and straightforward. Technicians can start scanning parts right away with minimal training. The scanned data flows directly into quality control software for immediate analysis.
Capture 3D's systems also integrate with robotics and automation equipment. This lets companies add 3D scanning to production lines without major changes.
Automated Inspection Processes
Automation is key to efficient quality control.
Capture 3D offers solutions like the ZEISS ScanBox for fully automated 3D scanning.
These systems can inspect parts without human intervention.
The ScanBox includes:
- ATOS 3D scanner
- Robot arm
- Rotary stage
- Safety enclosure
Parts are loaded into the ScanBox.
The robot moves the scanner to capture all surfaces.
Scans are compared to CAD models to check for defects.
This automation speeds up inspections and improves consistency.
It frees up staff for other tasks while maintaining high quality standards.
Reporting and Analytics
3D scan data provides rich information for quality analysis.
Capture 3D's software creates detailed reports on part dimensions and defects.
These reports use color maps, charts, and tables to clearly show results.
Key features include:
- Automatic deviation detection
- Trend analysis over time
- Custom report templates
Quality managers can quickly spot issues and track improvements.
The software also allows data export for further analysis in other tools.
With cloud integration, reports can be shared instantly across teams and locations.
This helps companies make faster decisions about quality issues.
Customer Support and Training
Capture 3D offers top-notch support and training for its 3D scanning and metrology solutions.
Users can access expert assistance, learn through hands-on courses, and benefit from comprehensive service agreements.
Technical Support Services
The Capture 3D Support Team is based at the ZEISS Quality Excellence Center in Wixom, Michigan.
They provide help from 8 AM to 5 PM in each time zone across their U.S. offices.
Customers can get help with:
- Software issues
- Hardware troubleshooting
- Usage guidance
The ZEISS Service Area gives users access to:
- Software downloads
- Product manuals
- Knowledge base articles
- User forums
This mix of resources helps solve problems fast and keep projects on track.
Training and Certification Programs
Capture 3D runs in-person training courses to help users master their equipment.
These sessions have a max of 8 people to ensure quality learning.
Course features:
- Training laptops provided
- Temporary software licenses
- Meals included
A sample course is the TRITOP Basic Training.
It covers both hardware and software use.
The next session runs from March 12-14, 2024 in California.
It costs $1,800 and lasts from 8:30 AM to 4:30 PM each day.
Maintenance and Service Agreements
Capture 3D likely offers service plans to keep systems running smoothly.
While specific details aren't given, typical agreements may include:
- Regular system checks
- Software updates
- Priority support
- Loaner equipment
These services help prevent downtime and extend equipment life.
Customers should contact Capture 3D directly for plan options and pricing.
Regular maintenance can catch issues early and save money long-term.
Case Studies
Capture 3D's case studies showcase real-world applications of their 3D scanning and metrology solutions.
These examples highlight customer successes, performance improvements, and positive feedback.
Success Stories
Optical metrology integration by the US Army demonstrates Capture 3D's impact on research and development.
The Army incorporated ATOS Triple Scan technology into their target virtualization processes. This upgrade improved accuracy and efficiency in military R&D projects.
A major automotive manufacturer used Capture 3D's solutions to streamline quality control.
The company reduced inspection times by 50% and caught defects earlier in production. This led to significant cost savings and improved product quality.
An aerospace firm applied 3D scanning to reverse engineer legacy parts.
They created digital models of components no longer in production. This allowed for rapid prototyping and manufacturing of replacement parts.
Performance Benchmarks
Capture 3D's ATOS systems consistently outperform traditional measurement methods:
- Accuracy: Up to 0.01 mm for small parts
- Speed: Full-field scans in under 2 seconds
- Data density: Millions of points per scan
Industrial customers report time savings of 30-70% compared to manual inspection methods.
The systems also reduce measurement uncertainty by eliminating human error.
In a controlled study, Capture 3D's solutions detected 99.9% of surface defects larger than 0.1 mm. This level of precision is crucial for industries like medical device manufacturing.
Customer Testimonials
A quality manager at a leading automotive supplier stated: "Capture 3D's technology revolutionized our inspection process. We cut our product development cycle by 25%."
An aerospace engineer shared: "The ease of use and accuracy of Capture 3D's scanners are unmatched. We've seen a 40% reduction in rework since implementing their systems."
A consumer electronics manufacturer reported: "Capture 3D's solutions helped us achieve Six Sigma quality levels. Our defect rate dropped by 80% in the first year of use."
These testimonials highlight the tangible benefits experienced by Capture 3D's diverse customer base.
The consistent praise for accuracy, speed, and ease of use reinforces the company's position as a leader in 3D metrology.
Purchasing and Financing Options
Capture 3D offers flexible ways to acquire their 3D scanning and metrology solutions.
Customers can choose from various purchase models and financing programs to fit their needs and budget.
Licensing and Purchase Models
Capture 3D provides several options for obtaining their technology.
Customers can buy equipment outright or opt for software licensing models.
Permanent licenses allow unlimited use of the software.
Subscription-based licenses offer more flexibility, with monthly or yearly plans available.
For hardware, Capture 3D sells 3D scanners and metrology systems directly.
They also rent equipment for short-term projects or trials.
Volume discounts are available for large orders. Educational institutions may qualify for special pricing.
Financing and Leasing Programs
To make high-end 3D scanning technology more accessible, Capture 3D offers financing and leasing options. These programs help spread out costs over time.
Leasing allows companies to use the latest equipment without a large upfront investment. Lease terms typically range from 12 to 60 months.
Financing plans are available with competitive interest rates. This lets businesses pay for systems in installments.
Some programs include options to upgrade equipment mid-lease. This ensures access to the newest technology.
Capture 3D works with third-party financial partners to provide these options. Their team can help customers find the best solution for their situation.